This is an article to help you buy a battery tester .Numerous gadgets and uses, including mobile phones, computers, electric cars, and renewable energy systems, depend on batteries. But not all batteries are created equal.
Their chemistry, performance, size, capacity, and voltage all vary. As a result, it’s crucial to test the batteries before putting them to use or installing them in a system or equipment. You can examine the batteries’ quality, use, safety, and lifespan by testing them.
Measuring the internal resistance and voltage of the batteries is one of the most popular battery testing methods.
The battery’s internal resistance is a gauge of how much it opposes current flow. Voltage is a gauge for the battery’s electrical potential. You can evaluate the battery’s performance and condition by taking measurements of these two factors.
The internal resistance and voltage of various types of batteries can be measured using a variety of battery testers that are readily accessible on the market. But not all battery testers are created equal.
Their characteristics, functions, standards, and applications are different. Therefore, it’s crucial to pick the best battery tester for your requirements and financial situation.
The 3561, the BT3564, the BT3563, and the BT3562 are the four models of the HIOKI BATTERY HiTESTER series that will be compared in this article.
The ever-expanding production lines of larger and larger lithium-ion low resistance batteries as well as other battery packs for high voltage applications permit simultaneous high-speed monitoring of internal resistance and battery voltage with these tabletop battery testers.
We will contrast their attributes, capabilities, attributes, requirements, and applications to assist you in selecting the one that is perfect for you.
Four battery tester models make up the HIOKI BATTERY HiTESTER series, which can gauge the internal resistance and voltage of various battery kinds.
These are the BT3564, BT3563, BT3562, 3561, and 3561. We shall contrast the features, functions, specifications, and applications of these four models in this part. Along with highlighting some of each model’s advantages and benefits, we will also offer some use case examples.
Battery tester BT3564
the HiTESTER 3561 by HIOKI BATTERY
A battery tester for high-speed production line testing of tiny battery packs for mobile devices is the HIOKI BATTERY HiTESTER 3561. It has a wide resistance range of 300 m to 3 and can measure internal resistance and battery voltage of batteries up to 20 V.
This tester’s quick sample rate of 4 ms (Extra-quick), which enables you to test more batteries in less time, is one of its best advantages. The amount of time it takes the tester to measure and present the findings is known as the sampling rate.
The efficiency of the testing procedure increases with the sampling rate. Extra-FAST, FAST, MEDIUM, and SLOW are the four sampling rate options available on the 3561. You can select the option that best meets your requirements and tastes.
This tester’s high resolution of 10 for the 300 m range is another characteristic that makes it possible to see even minute variations in resistance.
The tester’s ability to measure and display the smallest unit is the resolution.
The measurement is more accurate the higher the resolution. The resistance ranges for the 3561 are 300 m and 3. The 3 range has a 100 resolution.
A built-in GP-IB interface on this tester also makes it simple to send data to a PC or printer. A common interface for connecting instruments and devices is the GP-IB interface.
It allows you to communicate with the tester and receive data from it. The test results can also be saved in a file or printed using it.
Small secondary batteries including lithium-ion, nickel-cadmium, nickel-metal hydride, and lead-acid batteries can all be tested using this tester.
These batteries are frequently found in portable electronics including cameras, computers, and cell phones. You can test these batteries to determine their longevity, operation, and quality.
Using this tester has a number of advantages and benefits, including:
By rapidly and precisely identifying defective batteries, you may reduce time spent on quality control and enhance it.
By measuring the internal resistance and voltage of your batteries, you can keep an eye on their functionality and state of health.
Using the integrated GP-IB interface makes it simple to transfer and evaluate data.
The following are a few usage cases for this tester:
You make mobile phones, and before distributing your battery packs to your clients, you want to test their functionality and quality.
You are the owner of a repair shop, and you want to identify and resolve battery issues for your clients.
You’re a hobbyist who wants to test and evaluate several battery types for your projects.
The HiTESTER BT3564 from HIOKI BATTERY
Battery packs for EV and PHEV vehicles up to 1000 V can be measured with the HIOKI BATTERY HiTESTER BT3564. With a resistance range of 3 m to 3 k, it can measure the pack voltage, total resistance, and bus bar resistance.
The spark discharge reduction function of this tester, which protects harm to the battery and the tester by stifling sparks when connecting or detaching the measuring leads, is one of its best features.
When there is a significant voltage difference between the battery terminals and the measuring leads, sparks may form. Sparks present a risk of fire or explosion in addition to harming the battery cells or circuits.
By progressively increasing or reducing the voltage delivered to the measurement leads, the spark discharge reduction function lowers the chance of sparks.
The analog output function of this tester, which delivers measured resistance values as voltage signals to an external device like an oscilloscope or a recorder, is another feature.
You can track or keep track of changes in resistance over time or under various circumstances using the analog output feature. Additionally, you can utilize it to process or conduct additional analysis on your data.
This tester can be used to evaluate household storage batteries as well as high-voltage battery packs for electric and plug-in hybrid automobiles.
These batteries need specialized testing equipment because they have higher voltage and capacity than regular batteries. You can assess these batteries’ performance, safety, and lifespan by testing them.
Using this tester has a number of advantages and benefits, including:
Without the use of extra tools or adapters, one tester can test high-voltage battery packs up to 1000 V.
Use the spark discharge reduction option to prevent damage to your tester and battery.
Utilizing the analog output function, you can output and save your measured resistance values as voltage signals.
The following are a few usage cases for this tester:
If you produce EVs or PHEVs, you should test the durability and functionality of your battery packs before putting them in your cars.
You want to investigate the traits and actions of high-voltage batteries under various stress tests or environmental circumstances as a researcher or engineer.
You want to evaluate the functionality and security of your domestic storage battery system. You are a homeowner.
The HiTESTER BT3563 from HIOKI BATTERY
A battery tester for high voltage battery packs and modules up to 300 V is the HIOKI BATTERY HiTESTER BT3563. Batteries with a resistance range of 3 m to 3000 can have their internal resistance and battery voltage measured by this device.
This tester’s broad resistance range, which includes both low- and high-resistance batteries, is one of its best qualities. Compared to high-resistance batteries, low-resistance batteries have lower internal resistance and higher current capacities.
Compared to low-resistance batteries, high-resistance batteries have higher internal resistance and lower current capacity. This tester can measure both types of batteries without switching testers or changing ranges because it has a wide resistance range.
The tester’s selection of PC connections for complete remote operation and data administration is another feature.
Three PC connections are available on this tester: GP-IB, printer, and RS-232C. Any of these interfaces can be used to connect your tester to a computer or printer and enable remote control of it. You can also transfer or print your data using these for additional reporting or analysis.
big batteries, including battery modules, high-voltage battery packs, fuel cell stacks, and other big batteries, can be tested using this tester.
These batteries need specialized testing equipment because they have higher voltage and capacity than regular batteries. You can test these batteries to determine their longevity, operation, and quality.
Using this tester has a number of advantages and benefits, including:
Using the broad resistance range, you may assess both low- and high-resistance batteries with a single tester.
Using one of the several PC interfaces, you can remotely control and manage your tester.
Without the use of extra tools or adapters, one tester can test big batteries up to 300 V.
The following are a few usage cases for this tester:
You are a producer of high voltage battery packs or battery modules, and you want to evaluate the functionality and quality of your products before distributing them to your clients.
You wish to measure the internal resistance and voltage of fuel cell stacks or other large batteries under various load testing or development settings.
You want to diagnose and fix your huge batteries on the spot since you are a maintenance technician or quality control inspector.
The HiTESTER BT3562 from HIOKI BATTERY
Battery packs up to 60 V can be tested on the production line with the HIOKI BATTERY HiTESTER BT3562. Batteries with a resistance range of 3 m to 3000 can have their internal resistance and battery voltage measured by this device.
This tester’s high precision of 0.01% rdg. 3 dgt. for voltage measurement, which assures accurate and trustworthy readings, is one of its best qualities. The degree of similarity between the measured value and the true value is known as accuracy.
The measurement is more reliable the higher the accuracy. Three voltage ranges are available for the BT3562: 6, 60, and 1000 V. The accuracy is 0.02% rdg. 5 dgt for the 1000 V range.
This tester also has a huge voltage display with 600000 complete digits, which makes it simple to read the measured values.
The tester’s display is where the measurement results are shown. The effects are more obvious on larger displays. For measuring voltage, the BT3562 contains an LED display that can display up to six digits.
Medium-sized batteries, ranging in size from coin-size to large-cell batteries, can be tested using this tester.
These batteries are frequently utilized in a variety of equipment and systems, including toys, tools, medical devices, backup power systems, etc. You can test these batteries to determine their longevity, operation, and quality.
Using this tester has a number of advantages and benefits, including:
By employing the high precision for voltage measuring, you can guarantee accurate and dependable results.
The wide voltage display makes it simple to read the measured numbers.
Without the use of extra tools or adapters, one tester can test medium-sized batteries up to 60 V.
The following are a few usage cases for this tester:
You produce batteries ranging in size from coins to big cells, and you want to evaluate the functionality and quality of your goods before delivering them to your clients.
You frequently evaluate the health and performance of your medium-sized batteries since you utilize a variety of devices and programs that rely on them.
You wish to verify the validity and worth of any old or rare batteries that you are collecting or selling.
Four models from the HIOKI BATTERY HiTESTER series—the 3561, the BT3564, the BT3563, and the BT3562—have been compared in this article.
A variety of battery types can have their internal resistance and voltage measured with these benchtop battery testers.
As we’ve seen, the pros and cons of each battery tester vary based on your application and use scenario. For testing small battery packs for mobile devices, the 3561 is quick and precise.
The BT3564 includes an analog output function, a spark discharge reduction function, and can test high-voltage battery packs up to 1000 V. The BT3563 offers a variety of PC interfaces for fully remote operation and a large resistance range of 3 m to 3000.
The BT3562 has a big display with 600000 complete digits for voltage and a high accuracy of 0.01% rdg. 3 dgt.
We hope that this article has provided you some insight into the features, capabilities, technical details, and intended uses of each battery tester and has helped you determine which one best suits your requirements and price range.
You can visit the HIOKI website or get in touch with your local authorized Hioki distributor or reseller if you’re interested in purchasing any of these battery testers.
You can also read some of the evaluations and testimonies left by previous users of these battery tests. Happy testing and thanks for reading this essay.
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